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This 1.5Dx38mm virgin polyester staple fiber is a universal cotton-type fiber, manufactured from 100% new virgin polyester chips with no recycled material blending. Fully compatible with conventional cotton spinning equipment, it supports pure spinning or blended spinning with cotton, viscose, modal and other fibers. It effectively solves common pain points of ordinary staple fibers, such as inconsistent dyeing, unstable spinning and poor finished-product durability, providing a cost-effective, highly reliable fiber solution for large-scale production.
Pain Point: Inconsistent fiber quality across batches causes frequent yarn breakage, dye streaks, high production waste and low finished product yield.
Solution: Our virgin PSF eliminates impurities and performance fluctuations caused by recycled materials at the source, with strict batch-to-batch consistency control.
Verifiable Evidence: With a breaking strength of ≥4.0cN/dtex, markedly higher than equivalent recycled fiber, it reduces end breakage during production, ensures uniform yarn evenness, and significantly improves production yield for downstream manufacturers.
Pain Point: Fabrics made from low-grade staple fiber are prone to wrinkling, shrinkage, pilling and poor color fastness, shortening product lifespan and damaging brand reputation.
Solution: The stable molecular structure of virgin polyester delivers excellent wrinkle resistance, dimensional stability, wash resistance and color fastness.
Verifiable Evidence: Fabrics produced with our fiber maintain their shape and smoothness after long-term use and repeated laundering, significantly extending the service life of apparel, home textile and industrial products.
Pain Point: Customized special fiber specifications require equipment modification, high procurement costs and unstable supply chains.
Solution: Our 1.5Dx38mm spinning-grade virgin polyester staple fiber adopts the global universal standard specification, with perfect compatibility with mainstream ring spinning and open-end spinning equipment.
Verifiable Evidence: It can be put into production directly without additional equipment modification, with lower procurement cost and more stable supply than customized specifications, while its smooth spinnability reduces energy consumption and labor costs.
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PARAMETER | STANDARD VALUE | KEY DETAILS |
|---|---|---|
Raw Material | 100% Virgin Polyester Chips | No recycled materials, free from impurities, excellent batch-to-batch consistency |
Fineness (Denier) | 1.5D (1.4D/2.5D/3D/4.5D optional) | Industry-standard fineness balancing soft hand feel and mechanical strength |
Cut Length | 38mm (51mm/64mm optional) | Standard cotton-type length, high carding pass rate for mainstream spinning equipment |
Breaking Strength | ≥4.0cN/dtex | Consistent tensile strength to minimize processing waste |
Elongation at Break | 45%±5% | Balances stable drafting and finished yarn tear resistance |
Oil Content | 0.15%~0.25% | Low-oil formula to reduce static buildup for smooth production |
Custom Finish Options | Siliconized, Slick, Dry, FR, Antibacterial, Low Shrinkage | Customizable to meet specific application requirements |
Core Applications | Spinning, nonwovens, filling, filtration, apparel, bedding, industrial textiles | Full-scenario coverage for diverse production needs |
We implement a stringent end-to-end quality management system, with every batch of virgin polyester staple fiber tested to ensure consistent physical and chemical indicators. Our products are certified by STANDARD 100 by OEKO-TEX® and ISO 9001:2015, comply with EU REACH regulations, and are free of BPA, optical brighteners and heavy metals. This ensures our fiber meets the high-safety requirements for export trade, intimate apparel, baby products and other sensitive applications.
As a fully integrated polyester fiber manufacturer with over 8 years of industry expertise, we have an annual production capacity of 50,000 tons, ensuring stable bulk supply for large-scale orders. Our manufacturing base is located in Jiangyin, Jiangsu, just 120km from Shanghai Port, enabling convenient and efficient export to customers across Asia, Europe and beyond. We offer both virgin and GRS-certified recycled polyester staple fiber, with full customization support to meet your unique production needs.
Yes, our 1.5Dx38mm cotton-type virgin polyester staple fiber is fully compatible with mainstream ring spinning, open-end spinning and other conventional cotton spinning lines, no additional equipment modification is required.
We offer customizable denier, cut length and functional finish options, including siliconized, slick, dry, flame retardant, antibacterial and low shrinkage, to match your specific production requirements.
All our virgin polyester staple fiber products comply with OEKO-TEX Standard 100 and EU REACH regulations, free of harmful substances, fully meeting the strict requirements of global export markets.